• Complete Consultancy and Advisory Services
• Feasibility studies for Greenfield projects and expansions of existing Plants
• Reconnaissance Surveys and Site Studies
• Geological, Chemical, Mineralogical Surveys and Geo-Technical Studies
• Quantitative and Qualitative assessment of Raw materials
• Techno-Economic Studies and Financial Analysis
• Engineering and Process Design Review
• Cement Project Monitoring and Implementation from Greenfield to commissioning
• Expansion and modernization of existing plants
• Due Diligence, Technical Audit
• Operation management of running plants
• Optimization of Fuel and Power efficiency
• Preventive and Predictive maintenance and ISO Certification
• Guarantee Tests’ Supervision.
• Bid Preparation and Evaluation
• Induction and placement of Personnel at various Management Levels
• Environmental studies
• Market Survey

 

Undertake bid document preparation and evaluation of bids received for new cement projects and for plant modifications.

Coal is valued for its energy content, and since the 1880s has been widely used to generate electricity. Cement industries use Coal as a fuel for cement production. Coal mining can have a large environmental impact and needs to be managed. Cementech has been involved in this service to cement plants for several years.

Consultancy and advisory services for all aspects of cement plants under planning phase, implementation phase and the Plants in operation. This includes feasibility studies for new cement projects, project monitoring, erection supervision, due diligence, up-gradation and optimization of existing plants, cost control, energy conservation, use of alternative fuels, waste energy utilization for power generation, environmental studies and impact assessments, and market analysis etc.

Cementech has been involved in conversion of Cement Plants from Oil to Coal firing.

The most tedious and complex activity in our area of operation is to vouch for authenticity of an on ongoing plant operation. It requires a multitude of activities, both individually as well as combined, to reach the stage where Cementech can point out the snags and bottlenecks in smooth operation and consequently suggest solution for efficient operation and cutting down operating costs.

Cementech will welcome enquiries from Cement Companies or projects for any kind of assistance. enquiry message can be inserted in the message box on the Clients enquiries page of this website.

Can undertake environmental and impact assessment studies.

Cementech has the required experience in producing realistic bankable feasibility reports based on financial analysis, cost/benefit ratio analysis, the technical data evaluation and study of methodology plans as a part of the feasibility study.

Quantitative and qualitative assessment of raw materials by using latest techniques of survey and sampling like geological mapping, pitting, channeling, core drilling, preparation of quarrying plans on the basis of physical and chemical analysis of raw materials and evaluation of their suitability for production of cement.

Undertake various types of Guarantee Tests, required to test the efficiency and/or compatibility of equipment and manufacturing process(s). All types of Guarantee Tests ranging from the most comprehensive to even involving exclusive partial tests can be undertaken by the most competent and trained specialists of Cementech.

Cementech has good understanding with Companies around the World specially in Asia and Africa. Experienced experts interested to join the family of Cementech may register their data on the Careers page of this website.

Based on Cementech experience in Pakistan and abroad, can carry out market surveys, to provide a marketing strategy and creating marketing plan.

Installation of new cement plants from Green-field situation, coordination with machinery supplier, supervision of civil work, mechanical and electrical erection and commissioning of the plants.

Preventive and predictive maintenance systems and ISO Certification. These assignments have been carried out by Cementech teams in several cement plants. This has positively reflected on plant performance and profitability improvement.

Review of process design and engineering for new and operational plants

Management take-over of Cement Plants for improving their performance. Cementech International has the experience of working with cement plants' managements and also with contractors from China, Japan and Europe. Supervision of erection and commissioning of cement projects in Asia, Middle East and Africa.

Prior to setting up a new Plant the above activities including the availability of raw material, viability of infrastructure and utilities like roads, water, power etc are carried out to determine the viability of the Plant.

Cementech is well versed in studying and reviewing the Plant design,engineering and process, to utilize the available cushion with reference to compatibility in equipment, in order to maximize production and also to economize on cost of production, particularly fuel and power.

Cementech has the expertise of designing systems for utilization of alternative sources of energy, namely, RDF, agro-wastes, Petcoke, etc to be utilized as alternative fuel for cement kilns, boilers and thermal oil heaters. Feasibility studies have been prepared by Cementech International for utilizing the following organic fuels in cement kiln burners, precalciner burners and heaters:- 1.Rice Husk 2.Coffee Husk 3.Sesame Stalks 4.Petcoke 5.Used Tyres etc.

Cement kilns generate lot of waste heat which are utilized for power generation. Cementech has made feasibility reports for generating electricity from the waste heat of Kiln of Messebo Cement Factory, Ethiopia. Generation of power from waste gases in Cement Plants is gaining popularity around the world. The reduced generation cost results in huge financial savings to the Cement Company. Cementech is fully geared to carry out such studies and implement projects of this type in collaboration with its associates.