Cementech International provides following services to cement industry:
All Services
Complete Consultancy and Advisory Services
Feasibility studies for Greenfield projects and expansions of existing Plants
Reconnaissance Surveys and Site Studies
Geological, Chemical, Mineralogical Surveys and Geo-Technical Studies
Quantitative and Qualitative assessment of Raw materials
Techno-Economic Studies and Financial Analysis
Engineering and Process Design Review
Cement Project Monitoring and Implementation from Greenfield to commissioning
Expansion and modernization of existing plants
Due Diligence, Technical Audit
Operation management of running plants
Optimization of Fuel and Power efficiency
Preventive and Predictive maintenance and ISO Certification
Guarantee Tests’ Supervision.
Bid Preparation and Evaluation
Induction and placement of Personnel at various Management Levels
Environmental studies
Market Survey
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Bids Preparation and Evaluation
Undertake bid document preparation and evaluation of bids received for new cement projects and for plant modifications.
Coal Mining
Coal is valued for its energy content, and since the 1880s has been widely used to generate electricity. Cement industries use Coal as a fuel for cement production. Coal mining can have a large environmental impact and needs to be managed. Cementech has been involved in this service to cement plants for several years.
Complete consultancy and advisory services
Consultancy and advisory services for all aspects of cement plants under planning phase, implementation phase and the Plants in operation. This includes feasibility studies for new cement projects, project monitoring, erection supervision, due diligence, up-gradation and optimization of existing plants, cost control, energy conservation, use of alternative fuels, waste energy utilization for power generation, environmental studies and impact assessments, and market analysis etc.
Conversion to Coal Firing
Cementech has been involved in conversion of Cement Plants from Oil to Coal firing.
Due Diligence and Technical Audit
The most tedious and complex activity in our area of operation is to vouch for authenticity of an on ongoing plant operation. It requires a multitude of activities, both individually as well as combined, to reach the stage where Cementech can point out the snags and bottlenecks in smooth operation and consequently suggest solution for efficient operation and cutting down operating costs.
Entrepreneurs
Cementech will welcome enquiries from Cement Companies or projects for any kind of assistance. enquiry message can be inserted in the message box on the Clients enquiries page of this website.
Environmental studies
Can undertake environmental and impact assessment studies.
Feasibility Studies
Cementech has the required experience in producing realistic bankable feasibility reports based on financial analysis, cost/benefit ratio analysis, the technical data evaluation and study of methodology plans as a part of the feasibility study.
Geological, chemical, mineralogical surveys and geotechnical studies
Quantitative and qualitative assessment of raw materials by using latest techniques of survey and sampling like geological mapping, pitting, channeling, core drilling, preparation of quarrying plans on the basis of physical and chemical analysis of raw materials and evaluation of their suitability for production of cement.
Guarantee Tests
Undertake various types of Guarantee Tests, required to test the efficiency and/or compatibility of equipment and manufacturing process(s). All types of Guarantee Tests ranging from the most comprehensive to even involving exclusive partial tests can be undertaken by the most competent and trained specialists of Cementech.
Introduction and placement of personnel at various management levels
Cementech has good understanding with Companies around the World specially in Asia and Africa. Experienced experts interested to join the family of Cementech may register their data on the Careers page of this website.
Market Survey
Based on Cementech experience in Pakistan and abroad, can carry out market surveys, to provide a marketing strategy and creating marketing plan.
New Cement Plants
Installation of new cement plants from Green-field situation, coordination with machinery supplier, supervision of civil work, mechanical and electrical erection and commissioning of the plants.
Preventive and predictive maintenance and ISO certification
Preventive and predictive maintenance systems and ISO Certification. These assignments have been carried out by Cementech teams in several cement plants. This has positively reflected on plant performance and profitability improvement.
Process Design
Review of process design and engineering for new and operational plants
Project Management
Management take-over of Cement Plants for improving their performance. Cementech International has the experience of working with cement plants' managements and also with contractors from China, Japan and Europe. Supervision of erection and commissioning of cement projects in Asia, Middle East and Africa.
Reconnaissance surveys and site studies
Prior to setting up a new Plant the above activities including the availability of raw material, viability of infrastructure and utilities like roads, water, power etc are carried out to determine the viability of the Plant.
Up-Gradation and Optimization of Plants in Operation
Cementech is well versed in studying and reviewing the Plant design,engineering and process, to utilize the available cushion with reference to compatibility in equipment, in order to maximize production and also to economize on cost of production, particularly fuel and power.
Utilization of Alernative sources of energy as fuels for cement kilns
Cementech has the expertise of designing systems for utilization of alternative sources of energy, namely, RDF, agro-wastes, Petcoke, etc to be utilized as alternative fuel for cement kilns, boilers and thermal oil heaters.
Feasibility studies have been prepared by Cementech International for utilizing the following organic fuels in cement kiln burners, precalciner burners and heaters:-
1.Rice Husk
2.Coffee Husk
3.Sesame Stalks
4.Petcoke
5.Used Tyres etc.
Waste Heat Recovery Systems (WHRS) for low cost power generation
Cement kilns generate lot of waste heat which are utilized for power generation. Cementech has made feasibility reports for generating electricity from the waste heat of Kiln of Messebo Cement Factory, Ethiopia. Generation of power from waste gases in Cement Plants is gaining popularity around the world. The reduced generation cost results in huge financial savings to the Cement Company.
Cementech is fully geared to carry out such studies and implement projects of this type in collaboration with its associates.